Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the eco-friendly aspects of using aluminum sprockets?
Using aluminum sprockets offers several eco-friendly advantages compared to sprockets made from other materials like steel or plastic:
1. Recyclability: Aluminum is highly recyclable, and recycling aluminum requires significantly less energy compared to primary aluminum production. Choosing aluminum sprockets encourages the use of recycled materials, reducing the demand for new raw materials and minimizing the environmental impact of the manufacturing process.
2. Lightweight: Aluminum is a lightweight material, weighing about one-third of steel. The use of aluminum sprockets can contribute to reducing the overall weight of machinery and equipment, resulting in improved energy efficiency and reduced fuel consumption, particularly in vehicles and other mobile applications.
3. Corrosion Resistance: Aluminum has excellent corrosion resistance, even without additional surface treatments. This property extends the lifespan of aluminum sprockets and reduces the need for frequent replacements, thus minimizing waste and conserving resources.
4. Energy Efficiency: The lightweight nature of aluminum sprockets, especially in high-speed systems, reduces inertia and frictional losses. This results in higher energy efficiency, translating to reduced energy consumption and lower greenhouse gas emissions.
5. Low Toxicity: Aluminum is non-toxic, making it a safer choice for various applications. It does not release harmful substances into the environment during its use, making it more environmentally friendly than some other materials.
6. Reduced Landfill Waste: Aluminum sprockets that reach the end of their lifespan can be easily recycled, diverting them from landfills and reducing waste. Recycling aluminum also saves valuable landfill space and reduces the need for raw material extraction.
7. Sustainable Manufacturing: Aluminum production can be achieved using renewable energy sources, such as hydropower or solar energy. Utilizing sustainable energy for aluminum manufacturing further enhances the eco-friendliness of aluminum sprockets.
8. Lower Carbon Footprint: The overall carbon footprint associated with aluminum sprockets is lower than that of some other materials, especially if recycled aluminum is used in their production. This helps in the fight against climate change and promotes a more sustainable future.
By opting for aluminum sprockets, businesses and industries can contribute to environmental preservation and sustainability efforts. It is essential to choose materials and manufacturing processes that align with eco-friendly principles, and aluminum sprockets are an excellent choice in that regard.
How do I calculate the required torque for an aluminum sprocket system?
Calculating the required torque for an aluminum sprocket system involves considering various factors to ensure the system’s proper functioning and efficiency. The torque requirement depends on the application’s specific parameters, such as the load, speed, and power transmission requirements. Here’s a step-by-step guide to calculating the required torque:
Step 1: Determine the Load: Identify the load that the sprocket system needs to transmit or rotate. This could be the weight of the machinery or the force required to move the load in a conveyor system, for example.
Step 2: Calculate the Torque for the Load: To calculate the torque required to move the load, use the formula: Torque (T) = Load (F) x Distance (D). The load should be in units of force (e.g., Newtons or pounds), and the distance should be in units of length (e.g., meters or feet).
Step 3: Account for Friction and Efficiency: Consider any frictional losses in the system, such as bearing friction or chain friction. Also, take into account the system’s efficiency, as not all the input torque may be converted into useful output torque.
Step 4: Calculate the Torque for Acceleration (if applicable): If the system requires acceleration, you need to account for the additional torque required to accelerate the load. The formula for torque due to acceleration is: Torque (T) = (0.5 x Load (F) x Distance (D) x Acceleration (A)) / Time (t).
Step 5: Determine the Torque for Overcoming Inertia (if applicable): If the system involves rotating masses, such as flywheels or rotating parts, the torque required to overcome the inertia during start-up or sudden changes in speed needs to be considered. The formula for torque due to inertia is: Torque (T) = (Inertia (I) x Angular Acceleration (α)).
Step 6: Sum Up the Torque Requirements: Add up all the torque values calculated in steps 2 to 5 to get the total required torque for the aluminum sprocket system.
Step 7: Safety Factor: It’s essential to include a safety factor to account for any unexpected loads or variations in the application. The safety factor typically ranges from 1.2 to 2, depending on the level of certainty required for the application.
Keep in mind that the sprocket system’s torque requirement may vary during operation, so it’s crucial to consider the peak and continuous torque values to ensure the system’s reliability and longevity. Additionally, consulting with a qualified engineer or sprocket manufacturer can provide valuable insights and assistance in calculating the required torque for your specific aluminum sprocket system.
What are the common applications of aluminum sprockets in different industries?
Aluminum sprockets find numerous applications across various industries due to their unique properties and advantages. Some common applications include:
1. Automotive Industry: Aluminum sprockets are commonly used in the automotive sector, especially in motorcycles and bicycles. Their lightweight nature helps improve fuel efficiency and acceleration, making them ideal for two-wheelers.
2. Aerospace: In the aerospace industry, weight reduction is critical for enhancing aircraft performance. Aluminum sprockets are employed in various systems, such as landing gear mechanisms and control surfaces, to minimize weight while maintaining strength.
3. Robotics and Automation: Aluminum sprockets are utilized in robotics and automation systems due to their lightweight and machinable properties. They contribute to the efficiency and agility of robotic movements.
4. Industrial Machinery: In industrial machinery applications, aluminum sprockets are favored for conveyor systems, material handling equipment, and other motion control systems. Their corrosion resistance is particularly valuable in such settings.
5. Sports Equipment: Aluminum sprockets are employed in various sports equipment, such as mountain bikes, road bikes, skateboards, and inline skates. The lightweight design enhances performance and maneuverability.
6. Marine Industry: Due to their corrosion resistance, aluminum sprockets are used in marine applications, such as boat lifts, winches, and other marine equipment.
7. Agricultural Machinery: Aluminum sprockets find application in agricultural machinery, including tractors and other equipment, where weight reduction is desired without compromising strength.
8. Renewable Energy: In wind turbines, where minimizing weight and resistance is crucial for efficient energy generation, aluminum sprockets are often utilized.
9. Power Transmission: In general power transmission systems, aluminum sprockets may be used in specific applications that do not require the higher strength of steel sprockets.
10. Recreational Vehicles: Aluminum sprockets are found in recreational vehicles like all-terrain vehicles (ATVs) and snowmobiles, where lightweight components are favored for improved performance.
Conclusion:
Aluminum sprockets have diverse applications across industries where their lightweight, corrosion resistance, machinability, and other properties provide advantages. From automotive and aerospace to robotics, sports equipment, and various industrial applications, aluminum sprockets offer a reliable and efficient solution for power transmission and motion control needs.
editor by Dream 2024-04-25